Nicotine pouch blend production

Nicotine pouches are the fastest-growing category within the Next Generation Products (NGP) segment. Just a few years ago, they were virtually unknown in most European markets – today, they are rapidly gaining popularity and represent a significant share of the nicotine market in many countries. Sweden has been at the forefront of this shift, thanks to its long tradition of using snus – an oral product that contains tobacco, designed to be placed under the lip. Nicotine pouches resemble snus in use but are entirely tobacco-free, utilizing a modern matrix made from plant-based fibers designed for clean nicotine delivery and consistent nicotine release in a controlled way. Notably, Sweden has recorded the lowest smoking rate in the EU – below 5% – highlighting how alternative nicotine products like these can meaningfully contribute to public health goals.

In response to the rapidly growing market demand, we offer comprehensive support in the nicotine pouch manufacturing – from selecting the appropriate form of high-quality nicotine (such as PureNic 99+, polacrilex 20%, or nicotine salts including citrate) to precisely adjusting organoleptic properties to match end-user expectations.

Thanks to our extensive experience working with various nicotine forms, we fully understand the specifics of the nicotine pouch industry and the real needs of manufacturers. We create tailor-made formulations – based on your guidelines, we select the right ingredients, flavors, and additives to develop a blend that meets both technological requirements and consumer expectations.

Production process is carried out directly at Chemnovatic’s headquarters using our own certified raw materials. Each batch is produced under strict product quality control, in line with the highest standards in the nicotine pouch market and the individual specifications of each client.

We understand how important the organoleptic properties of the high-quality nicotine pouches are. That’s why we offer a wide range of nicotine types for use in nicotine pouches – from PureNic 99+ with purity levels up to 99.99% (far exceeding USP/EP standards), to Nicotine Polacrilex 20% developed specifically for pouches, and various nicotine salts, including nicotine citrate.

Our pharmaceutical-grade nicotine is distilled in Europe using state-of-the-art methods, with full traceability at every stage – crystal-clear, odorless, and neutral in taste, allowing for full control over the sensory profile of the final product.

The propylene glycol used in our blends is of the highest pharmaceutical purity (USP/EP). It is completely neutral in taste and smell, ensuring it does not interfere with the sensory profile of the product, while effectively enhancing nicotine solubility and supporting blend stability.

Our microcrystalline cellulose (MCC), produced from high-quality cellulose, serves as a filler and stabilizer in nicotine pouch blends. We offer the most popular types, such as MCC-200 and MCC-102, which support pouch shape retention, consistent nicotine release, and optimal distribution of flavor and moisture. We provide guidance in selecting the best blend perfectly suited to your formulation.

We offer a wide selection of high-quality additives for nicotine pouches, including acidity regulators, preservatives, pH stabilizers, sweeteners, thickeners, and cooling agents. All ingredients meet the highest standards of quality, safety, and regulatory compliance.

We provide unique, intense, and highly concentrated flavors tailored to the latest market trends. Our flavors – certified to the highest quality standards – are specifically developed for use in nicotine pouches. Additionally, we create custom flavors to meet the individual needs of our clients.

Create your ideal nicotine pouch blend with a partner who knows this market inside out. Contact us at sales@chemnovatic.com and explore formulation customization options that will help you stay ahead of the competition.